Difference between revisions of "PCB Service"
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== Penalization ==
== Penalization ==
=== Type of methods for penalization ===
=== Type of methods for penalization ===
Revision as of 08:03, 7 March 2018
- 1 Manufacturing capability
- 2 Extra PCB Technics
- 3 Animation Tutorial
- 4 Penalization
- 5 Gerber
- 6 PCB Production Cost List
- 7 Design
- 8 PCB Form
- 9 FAQ
Please adapte this to your own "DRC(Design Rule Check)" tool, to make sure your board reach the manufacturing limits.
Common-Used Design Ruled DRC
|Name||Min. inch (mm)||Max.||Eagle CAD Default|
|Trace Width/Spacing||6/6 mils (0.15 mm)||-||10/8 mils|
|Via/Hole Spacing||6 mils (0.15 mm)||-||8 mils|
|Drilling hole (vias)||10 mils (0.25 mm) *||250 mils (6.35 mm)||Sizes 24 mils|
|Min. stop mask||4 mils (0.1 mm)||-||Masks 4 mils|
|Min. copper/trace to ground spacing||8 mils (0.2 mm)||-||40 mils|
- Minimum milling groove width 0.8mm
- A lot numbers will cost extra
Use the minimal settings in eagle
Other Manufacturing Limits
|PCB Type||FR-4 from KB company||-|
|Maximum size||1200mm X1200mm||more than 550mm prices will increase|
|Dimensions accuracy of board||± 0.2mm||-|
|Dielectric thickness||0.075 - 5.00mm||-|
|Copper thickness||17um - 100um||default 1OZ 35um, 0.035mm|
|Drilling Hole||0.3mm - 6.30mm||-|
|Drilling Hole Tolerances||0.08mm||-|
|Drilling Hole position tolerance||0.09mm||-|
|Pour hypotenuse||30~60 °||-|
|Color||red, blue, green, white, yellow, black||-|
|Soldering Pads Plating||HASL, ROSH (lead-free), ENIG|
What do not support
- Four layers boards
- Blind holes (not through holes).
Extra PCB Technics
|Lead free ROHS||free for samples, extra cost for batch production.||Soldering Pads Plate Technic|
|ENIG||Gold immersion on pads, better look, better soldering, etc||Soldering Pads Plate Technic|
|Faster PCB in 30 Hours||PCB Manufacturing will be finished in one and half day, not including shipping and handing time. Cost is 42 USD. Can not with ENIG service.||Express PCB|
|Faster PCB in 53 Hours||PCB Manufacturing will be finished in two and half day, not including shipping and handing time. Cost is 21 USD.||Express PCB|
|2oz copper thickness||Get better heat dissipation for your board, example like A4988 board.||-|
|Board thickness||Free from 0.6 till 1.6 mm, extra cost need for 0.4 and 2.0 mm thickness. (available thickness 0.4 0.6 0.8 1.0 1.2 1.6 2.0)||-|
Type of methods for penalization
Example 01. V-CUT, Tab Route
Example 03. Tab Route
Example 04. Tab Route + Drill Holes.
Note and Restriction of penalization
- V-cut is a line of 0mm width
- V-cut line can only go directly straight (not curve, no turns) without stop on the boards or any turns, so only from the end of this side to the end of other side
- V-cut line should be in mechanical layer, line width can be 0-0.3mm, only add line width when your parts too close to the board edge.
- V-cut can ONLY be done for board size more than 60 x 60 mm! (otherwise can not place into machine)
- Tab routing (milling) gap need at least 3mm gap in between different designs.
- The panelized file can be used to make stencil.
- Options will prior to the order, for example, file with V-cut but order don't choose V-cut will still be made without V-out.
- The milling width must be more than 2mm
Drill Holes Penalization
- Add stamp holes every 0.5mm gap, and drill hole size 0.3mm diameter, and 2mm milling layer, board will only connect by stamp holes
Possible Minor Change for Production
The penalize file will have slightly modified only when errors happend on file, for example:
- Penalize board not full in line.
Be aware this change may be different for use for making stencil
Common Gerber File Problems
- For this reason, the manufacture will not how to cut it, even you have all the copper trace, holes, via, etc, correct, but the PCB still won't have a shape, this is impossible for manufacturing.
- Follow file read in viewmate
- If your file is missing the T01C0.787... etc. It will can not be used.
- These are the drill sizes and are required in the header. Note: some software will include "inline" tool sizes - which means that they are not in the "header" information at the top of the drill file but are scattered through the file just before the tool is used. This is also ok - but they must be somewhere!
- Open your own drill file and check to see that the drill sizes are included at the top of your file. 2.4 trailing is what we use, but any format (2:3 leading, 1:5 none, etc) is OK! If it can be imported, we'll get it imported - however you may notice that the drill file looks strange during the upload since 2:4 is the default for rendering the image.
Gerber View Tool
- www.pentalogix.com/viewmate.phpViewmate is best the we like, simply open the software, importing from directory, the tool will automatically read all the gerber files and display. You will need to register on their site to get the serial code when installing the software, if you already have then you can feel free to download from somwhere else like softpedia.
- GC-Prevue, Another freeware Gerber view tool
- The online gerber view - http://mayhewlabs.com/3dpcb.
- zofzPCB - provide very good 3D visualization.
Use with Gerber view
Gerber Required File List
- Signal copper layers: Top layer, Bottom layer, Maybe medium layers optional
- Soldering Stop mask layers: Top and Bottom
- Silk screen layers: Top and Bottom
- Drill layer and Outline (Dimension) mechanical layer:
- Drill drawing: we call the hole character, different holes with different symbols, some still indicated next to the symbol corresponding to the pore diameter and pore number.
- This is used to check the NC drill, and normally for human reading.
- NC drill: we call drill with, see the graphics are solid (as solid round, solid oval), for practical file, and used by machine directly
The Following files are optionally:
- Solder paste : Top and Bottom, Only for making stencil.
Gerber File Extension List
We are only accepting the following file extensions:
|Format||Top & Bottom Copper||Top & Bottom Solder Mask||Top & Bottom Silk||Top & Bottom Solder Paste||NC Drill||Outline / Mech / Keepout Layer|
|Eagle||cmp+sol||stc+sts||plc+pls||-||drd, + dri*||-|
|Protel||GTL+GBL||GTS+GBS||GTO+GBO||GTP+GBP||txt (or Drl)||GKO, GML or GM1|
- The "*" file may not very necessary.
- Dri (For eagle) - Drill Station Info File
- Drl (For eagle) - Excellon Tool List
Mre similar files:
- gpi - gerber plot information (not really useful)
- MiddleCopper 1-99
PCB Production Cost List
|Area||Weight||Area example||Film Cost||Board Cost||Engineering Cost|
- Castellated holes
|Output Type||Single||Continious(As file)||Countinious(By our engineer)||-|
|Size||? x ? mm||-||-||-||-|
|Technic Edge (If single, or penalized by us)||? mm||up/bottom||left/right||all||none|
|Penalize Rules (If penalized by us)||? x ? pcs||-||-||-||-|
|Thickness||0.6||0.8||1.0||1.2||1.6||2.0 (+100)||2.5 (N/A now)|
|Min. Trace Width/Spacing||6/6 mil||5/5 mil (+15)||4/4 mil (+65)||3/3 mil (N/A now)|
|Min. Drill||0.3 mm||0.25 mm (+30)||0.2 mm (+30)|
|Stop Mask Color||Green||Blue||Red||Yellow||Black||Near-Black||White|
|Stop-mask Cover||Vias covered||Vias not covered||If gerber files then all defined by gerber!|
|Solder Pads Plate||Lead||Lead Free (+30)||Gold Plated (+100)|
|Test Method||Sample Free|
- Stop Mask on the Vias?
Yes, stop mask will cover the vias, but not the pads, please be aware on this point.
- What is dimension requirement of Drilling?
- Drilling as not padding diameter range from 0.3 mm to infinity
- Drilling as pads diameter range from 0.3 mm to 6mm
- Drill shape doesn't not support rectangular, most of other shape are no problem.
- What is the price for different board thickness?
For 0.8 - 1.6 mm thickness board, the price is default, without this arrange there will be an extra charge.
- What is the price for board over size 10*10 CM
Please contact us to get a quote.
- What is lead time of this service
For 5*5 cm and 10*10 cm sample PCBs, the lead time is 4-6 days that not including Sunday. For more than 50pcs 10*10 cm batch or similar to that, we will have 2-3 days extra for production.